Overproduction & Inventory | Flow vs Friction Ch.2 Why Doing More Creates Hidden Waste
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Overproduction & Inventory | Flow vs Friction Ch.2 Why Doing More Creates Hidden Waste
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In Chapter 2 of our Flow vs Friction series, we examine two Lean wastes that quietly reinforce each other: Overproduction and Inventory.
Producing ahead of demand often feels disciplined and responsible. But when output exceeds real need, inventory builds. And when inventory builds, visibility drops, costs increase, and friction compounds.
In this episode, we explore:
Why Overproduction is considered one of the most impactful Lean wastes
How Inventory hides system weaknesses
Why “just in case” thinking increases complexity
How demand-based flow restores clarity
What a simple pantry story reveals about hidden waste
This episode reframes Overproduction and Inventory not as productivity problems, but as system design issues.
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LeanVerse is hosted by Bernadette Hill and Tatiana Sell.
All episodes are programmed and written by Tatiana Sell.
Produced and edited by Bernadette Hill.
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