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Why Hardware Startups Die In The Factory

Why Hardware Startups Die In The Factory

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 Most hardware founders think their job ends when the prototype works. It doesn't. This episode dissects the 'factory floor gap' — the invisible chasm between a working benchtop unit and ten thousand units rolling off a line. We look at why designs that pass engineering validation fail during initial production runs, focusing on the specific trade-offs in tolerance stacking, tooling wear, and operator error that kill margins before the first box ships. Using a case study of a mid-sized robotics company that lost eighteen months to rework, we show how early involvement of manufacturing engineers can prevent the most common and costly failures in scaling. #HardwareStartups #ManufacturingTech #ProductionScaling #DesignForManufacturing #UnitEconomics #SupplyChainManagement #RoboticsIndustry #IndustrialEngineering #QualityControl #PrototypingToProduction #ToleranceStacking #ToolingDesign #FactoryFloor #FexingoBusiness #BusinessPodcast #TechFounders #OperationalExcellence #ProductDevelopment Keep every episode free: buymeacoffee.com/fexingo
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